Production Plant Design (ME478) Course Detail

Course Name Course Code Season Lecture Hours Application Hours Lab Hours Credit ECTS
Production Plant Design ME478 3 0 0 3 5
Pre-requisite Course(s)
N/A
Course Language English
Course Type N/A
Course Level Bachelor’s Degree (First Cycle)
Mode of Delivery
Learning and Teaching Strategies .
Course Coordinator
Course Lecturer(s)
  • Prof. Dr. Bilgin KAFTAOĞLU
Course Assistants
Course Objectives
Course Learning Outcomes The students who succeeded in this course;
  • Basic terminology in product design and CAD
  • Basic concepts in manufacturing systems
  • Fundamentals of market survey and plant location
  • Understanding of machine and labor selection
  • Concepts of material handling integrated with production plant layout
Course Content Introduction, fundamantals of design and CAD, manufacturing systems (CAD/CAM, FMS, CIM), market survey and plant location, plant layout, process analysis, quantity and quality planning and controlling for production, process and machine selection, materials handling, storage types, safety regulations, maintenance, environmental factors and R&D.

Weekly Subjects and Releated Preparation Studies

Week Subjects Preparation
1 Introduction Course Book: D. R. Sule, Manufacturing Facilities
2 Fundamentals of design and CAD Course Book: D. R. Sule, Manufacturing Facilities
3 Manufacturing systems (CAD/CAM, FMS and CIM) Course Book: D. R. Sule, Manufacturing Facilities
4 Market survey and plant location Course Book: D. R. Sule, Manufacturing Facilities
5 Plant Layout Course Book: D. R. Sule, Manufacturing Facilities
6 Process Analysis Course Book: D. R. Sule, Manufacturing Facilities
7 Quantity and quality planning and controlling for production Course Book: D. R. Sule, Manufacturing Facilities
8 Process and machine selection Course Book: D. R. Sule, Manufacturing Facilities
9 Materials handling Course Book: D. R. Sule, Manufacturing Facilities
10 Storage types Course Book: D. R. Sule, Manufacturing Facilities
11 Maintenance Course Book: D. R. Sule, Manufacturing Facilities
12 Maintenance Course Book: D. R. Sule, Manufacturing Facilities
13 Environmental factors, Research and Development Course Book: D. R. Sule, Manufacturing Facilities
14 Environmental factors, Research and Development Course Book: D. R. Sule, Manufacturing Facilities
15 Final exam period Course Book: D. R. Sule, Manufacturing Facilities
16 Final exam period Course Book: D. R. Sule, Manufacturing Facilities

Sources

Course Book 1. D. R. Sule, Manufacturing Facilities - Location, Planning, and Design, 2nd edition, PWS Publishing Company - International Thomson Publishing, 1994.
Other Sources 2. Ders Notları ve yansılar / Lecture notes and slides
3. Ray Wild, Production and Operations Management - Principles and Techniques, Holt, Rinehart and Winston Ltd., 1979 (On Reserve at METU Library with Call No. HD31 W668 1979).
4. Harold T. Amrine, John A. Ritchey, Colin L. Moodie, Manufacturing Organization and Management, 5th edition, Prentice-Hall, Inc., 1987 (On Reserve at METU Library with Call No. HD31 A54 1987).
5. Tompkins, White, Bozer, Frazelle, Tanchoco, Trevino, Facilities Planning, 2nd edition, John Wiley & Sons, Inc., 1996.
6. Richard L. Francis, Leon F. McGinnis, Jr., John A. White, Facility Layout and Location: An Analytical Approach, 2nd edition, W. J. Fabrycky and J. H. Mize (eds.), Prentice-Hall Inc., 1992.
7. Ray Wild, The Techniques of Production Management, Holt, Rinehart and Winston Ltd., 1978.
8. D. Radford, D. B. Richardson, The Management of Production, 3rd edition, Barnes & Noble Books, 1972.
9. James M. Moore, Plant Layout and Design, The Macmillan Company, 1962.
10. G. Dieter, Engineering Design.
11. Sagligi ve Is Güvenligi Tüzügü, Basbakanlik Basimevi.

Evaluation System

Requirements Number Percentage of Grade
Attendance/Participation 1 5
Laboratory - -
Application - -
Field Work - -
Special Course Internship - -
Quizzes/Studio Critics - -
Homework Assignments - -
Presentation - -
Project 1 25
Report - -
Seminar - -
Midterms Exams/Midterms Jury 2 40
Final Exam/Final Jury 1 30
Toplam 5 100
Percentage of Semester Work
Percentage of Final Work 100
Total 100

Course Category

Core Courses X
Major Area Courses
Supportive Courses
Media and Managment Skills Courses
Transferable Skill Courses

The Relation Between Course Learning Competencies and Program Qualifications

# Program Qualifications / Competencies Level of Contribution
1 2 3 4 5
1 Accumulated knowledge on mathematics, science and mechatronics engineering; an ability to apply the theoretical and applied knowledge of mathematics, science and mechatronics engineering to model and analyze mechatronics engineering problems.
2 An ability to differentiate, identify, formulate, and solve complex engineering problems; an ability to select and implement proper analysis, modeling and implementation techniques for the identified engineering problems.
3 An ability to design a complex system, product, component or process to meet the requirements under realistic constraints and conditions; an ability to apply contemporary design methodologies; an ability to implement effective engineering creativity techniques in mechatronics engineering. (Realistic constraints and conditions may include economics, environment, sustainability, producibility, ethics, human health, social and political problems.)
4 An ability to develop, select and use modern techniques, skills and tools for application of mechatronics engineering and robot technologies; an ability to use information and communications technologies effectively.
5 An ability to design experiments, perform experiments, collect and analyze data and assess the results for investigated problems on mechatronics engineering and robot technologies.
6 An ability to work effectively on single disciplinary and multi-disciplinary teams; an ability for individual work; ability to communicate and collaborate/cooperate effectively with other disciplines and scientific/engineering domains or working areas, ability to work with other disciplines.
7 An ability to express creative and original concepts and ideas effectively in Turkish and English language, oral and written, and technical drawings.
8 An ability to reach information on different subjects required by the wide spectrum of applications of mechatronics engineering, criticize, assess and improve the knowledge-base; consciousness on the necessity of improvement and sustainability as a result of life-long learning; monitoring the developments on science and technology; awareness on entrepreneurship, innovative and sustainable development and ability for continuous renovation.
9 Consciousness on professional and ethical responsibility, competency on improving professional consciousness and contributing to the improvement of profession itself.
10 A knowledge on the applications at business life such as project management, risk management and change management and competency on planning, managing and leadership activities on the development of capabilities of workers who are under his/her responsibility working around a project.
11 Knowledge about the global, societal and individual effects of mechatronics engineering applications on the human health, environment and security and cultural values and problems of the era; consciousness on these issues; awareness of legal results of engineering solutions.
12 Competency on defining, analyzing and surveying databases and other sources, proposing solutions based on research work and scientific results and communicate and publish numerical and conceptual solutions.
13 Consciousness on the environment and social responsibility, competencies on observation, improvement and modify and implementation of projects for the society and social relations and be an individual within the society in such a way that planing, improving or changing the norms with a criticism.

ECTS/Workload Table

Activities Number Duration (Hours) Total Workload
Course Hours (Including Exam Week: 16 x Total Hours) 16 3 48
Laboratory
Application
Special Course Internship
Field Work
Study Hours Out of Class 16 2 32
Presentation/Seminar Prepration
Project 1 20 20
Report
Homework Assignments
Quizzes/Studio Critics
Prepration of Midterm Exams/Midterm Jury 2 8 16
Prepration of Final Exams/Final Jury 1 10 10
Total Workload 126