ECTS - Design and Manufacturing in Automotive

Design and Manufacturing in Automotive (AE416) Course Detail

Course Name Course Code Season Lecture Hours Application Hours Lab Hours Credit ECTS
Design and Manufacturing in Automotive AE416 2 2 0 3 5
Pre-requisite Course(s)
ME 210
Course Language English
Course Type N/A
Course Level Bachelor’s Degree (First Cycle)
Mode of Delivery
Learning and Teaching Strategies .
Course Coordinator
Course Lecturer(s)
Course Assistants
Course Objectives Review of SDOF Systems by Using Complex Vector Representation. Coulomb and Structural Damping. Vibration Measurement, Vibration Measuring Devices and Vibration Criteria. Frequency Response Functions and System Identification. Response of SDOF to Periodic Excitation. Response of SDOF to Non-periodic Excitation. Diagnostics. Free Vibration of Multi Degree of Freedom Systems – Modal Analysis. Harmonic Response of Multi Degree of Freedom Systems – Modal Analysis. Introduction to Continuous Systems.
Course Learning Outcomes The students who succeeded in this course;
  • Design a specific automobile component
  • Select suitable materials for a specific automobile component
  • Select and apply a proper manufacturing process for a chosen material
Course Content General design principles for manufacturability; factors influencing form design; metallurgy of automotive metals and other engineering materials; coating concept; engine materials; recent trends for manufacturing auto components.

Weekly Subjects and Releated Preparation Studies

Week Subjects Preparation
1 Introduction: General design principles for manufacturability Not required for the 1st week.
2 Introduction: General design principles for manufacturability Lecture notes and presentations on Moodle website
3 Factors influencing forming design Lecture notes and presentations on Moodle website
4 Metallurgy of metals in automotive engineering Lecture notes and presentations on Moodle website
5 Surface modification of materials and coating for automotive application Lecture notes and presentations on Moodle website
6 Modern materials and alloys Lecture notes and presentations on Moodle website
7 AHSS, HSLA, composite materials, ceramic, plastics, nano-materials Lecture notes and presentations on Moodle website
8 Engine materials and manufacturing Lecture notes and presentations on Moodle website
9 Recent trends in manufacturing auto components Lecture notes and presentations on Moodle website
10 Recent trends in manufacturing auto components Lecture notes and presentations on Moodle website
11 Redesign for manufacturing and case studies: Identification of uneconomical design, modifying the design technology, computer applications Lecture notes and presentations on Moodle website
12 Redesign for manufacturing and case studies: Identification of uneconomical design, modifying the design technology, computer applications Lecture notes and presentations on Moodle website
13 Final Exam Lecture notes and presentations on Moodle website

Sources

Course Book 1. 2. Harry Peck, “Design for Manufacture”, Pittman Publication 1983.

Evaluation System

Requirements Number Percentage of Grade
Attendance/Participation - -
Laboratory - -
Application - -
Field Work - -
Special Course Internship - -
Quizzes/Studio Critics 1 15
Homework Assignments - -
Presentation 1 15
Project - -
Report - -
Seminar - -
Midterms Exams/Midterms Jury 1 30
Final Exam/Final Jury 1 40
Toplam 4 100
Percentage of Semester Work 60
Percentage of Final Work 40
Total 100

Course Category

Core Courses X
Major Area Courses
Supportive Courses
Media and Managment Skills Courses
Transferable Skill Courses

The Relation Between Course Learning Competencies and Program Qualifications

# Program Qualifications / Competencies Level of Contribution
1 2 3 4 5
1 Accumulated knowledge on mathematics, science and mechatronics engineering; an ability to apply the theoretical and applied knowledge of mathematics, science and mechatronics engineering to model and analyze mechatronics engineering problems.
2 An ability to differentiate, identify, formulate, and solve complex engineering problems; an ability to select and implement proper analysis, modeling and implementation techniques for the identified engineering problems.
3 An ability to design a complex system, product, component or process to meet the requirements under realistic constraints and conditions; an ability to apply contemporary design methodologies; an ability to implement effective engineering creativity techniques in mechatronics engineering. (Realistic constraints and conditions may include economics, environment, sustainability, producibility, ethics, human health, social and political problems.)
4 An ability to develop, select and use modern techniques, skills and tools for application of mechatronics engineering and robot technologies; an ability to use information and communications technologies effectively.
5 An ability to design experiments, perform experiments, collect and analyze data and assess the results for investigated problems on mechatronics engineering and robot technologies.
6 An ability to work effectively on single disciplinary and multi-disciplinary teams; an ability for individual work; ability to communicate and collaborate/cooperate effectively with other disciplines and scientific/engineering domains or working areas, ability to work with other disciplines.
7 An ability to express creative and original concepts and ideas effectively in Turkish and English language, oral and written, and technical drawings.
8 An ability to reach information on different subjects required by the wide spectrum of applications of mechatronics engineering, criticize, assess and improve the knowledge-base; consciousness on the necessity of improvement and sustainability as a result of life-long learning; monitoring the developments on science and technology; awareness on entrepreneurship, innovative and sustainable development and ability for continuous renovation.
9 Consciousness on professional and ethical responsibility, competency on improving professional consciousness and contributing to the improvement of profession itself.
10 A knowledge on the applications at business life such as project management, risk management and change management and competency on planning, managing and leadership activities on the development of capabilities of workers who are under his/her responsibility working around a project.
11 Knowledge about the global, societal and individual effects of mechatronics engineering applications on the human health, environment and security and cultural values and problems of the era; consciousness on these issues; awareness of legal results of engineering solutions.
12 Competency on defining, analyzing and surveying databases and other sources, proposing solutions based on research work and scientific results and communicate and publish numerical and conceptual solutions.
13 Consciousness on the environment and social responsibility, competencies on observation, improvement and modify and implementation of projects for the society and social relations and be an individual within the society in such a way that planing, improving or changing the norms with a criticism.

ECTS/Workload Table

Activities Number Duration (Hours) Total Workload
Course Hours (Including Exam Week: 16 x Total Hours)
Laboratory
Application
Special Course Internship
Field Work
Study Hours Out of Class
Presentation/Seminar Prepration
Project
Report
Homework Assignments
Quizzes/Studio Critics
Prepration of Midterm Exams/Midterm Jury
Prepration of Final Exams/Final Jury
Total Workload 0