Residual Stresses (MFGE433) Course Detail

Course Name Course Code Season Lecture Hours Application Hours Lab Hours Credit ECTS
Residual Stresses MFGE433 Area Elective 3 0 1 3 5
Pre-requisite Course(s)
N/A
Course Language English
Course Type Technical Elective Courses
Course Level Bachelor’s Degree (First Cycle)
Mode of Delivery Face To Face
Learning and Teaching Strategies Lecture, Demonstration, Drill and Practice, Team/Group.
Course Coordinator
Course Lecturer(s)
  • Asst. Prof. Dr. Caner Şimşir
Course Assistants
Course Objectives This course aims to acquaint the students with the concept of residual stresses, measurement techniques, their origin depending on the manufacturing method, their effects on succeeding manufacturing steps, service performance and failure.
Course Learning Outcomes The students who succeeded in this course;
  • Students will develop an understanding of residual stresses as well as their origin depending on the production method.
  • Students will get acquainted with the residual stress measurement techniques.
  • Students will have hands-on-touch experience during laboratory sessions where residual stress measurements are conducted.
Course Content Residual stresses, measurement techniques, sources of residual stresses, development of residual stresses based on the manufacturing method, effect of residual stresses on subsequent manufacturing processes, effect of residual stresses on service performance and failure.

Weekly Subjects and Releated Preparation Studies

Week Subjects Preparation
1 Introduction Preface
2 Terms and Definitions pp. 3-11
3 Material Factors affecting Residual Stresses pp. 99-118
4 Origins of Residual Stresses I pp. 361-372
5 Origins of Residual Stresses II pp. 141-150
6 Prediction of Residual Stresses I pp. 141-150
7 Prediction of Residual Stresses II pp. 296-331
8 Overview of Measurement Techniques I pp. 220-248
9 Overview of Measurement Techniques II pp. 189-209
10 Strain-Gauge Hole-Drilling Technique pp. 391-398
11 X-Ray Diffraction Technique pp. 345-361
12 Residual Stresses in Manufacturing I
13 Residual Stresses in Manufacturing II pp. 424 - 437
14 Consequences of Residual Stresses pp. 437 - 459
15 Student Project Presentations
16 Final Exam

Sources

Course Book 1. Totten, G.E., Howes. M., Inoue, T., Handbook of Residual Stress and Deformation of Steel, ASM International , ISNBN 0871707292, Ohio, 2002
Other Sources 2. Youtsos, A., Residual Stress and Its Effects on Fatigue and Fracture, Springer Verlag, ISBN 978-1-4020-5328-3, 2006
3. Hauk, V., Structural and Residual Stress Analysis by Nondestructive Methods, ISBN: 978-0-444-82476-9, 1997

Evaluation System

Requirements Number Percentage of Grade
Attendance/Participation 1 10
Laboratory - -
Application - -
Field Work - -
Special Course Internship - -
Quizzes/Studio Critics - -
Homework Assignments - -
Presentation - -
Project 1 30
Report - -
Seminar - -
Midterms Exams/Midterms Jury 2 60
Final Exam/Final Jury - -
Toplam 4 100
Percentage of Semester Work 70
Percentage of Final Work 30
Total 100

Course Category

Core Courses
Major Area Courses X
Supportive Courses
Media and Managment Skills Courses
Transferable Skill Courses

The Relation Between Course Learning Competencies and Program Qualifications

# Program Qualifications / Competencies Level of Contribution
1 2 3 4 5
1 Knowledge of mathematics, natural sciences, engineering fundamentals, computing, and topics specific to the relevant engineering discipline; the ability to use this knowledge in the solution of complex engineering problems. X
2 The ability to identify, formulate, and analyze complex engineering problems using knowledge of basic sciences, mathematics, and engineering, and considering the UN Sustainable Development Goals relevant to the problem. X
3 The ability to design creative solutions for complex engineering problems; the ability to design complex systems, processes, devices, or products to meet current and future requirements, considering realistic constraints and conditions. X
4 The ability to select and use appropriate techniques, resources, and modern engineering and IT tools, including prediction and modeling, for the analysis and solution of complex engineering problems, with an awareness of their limitations. X
5 The ability to use research methods for the investigation of complex engineering problems, including literature search, designing and conducting experiments, collecting data, and analyzing and interpreting results. X
6 Knowledge of the effects of engineering practices on society, health and safety, the economy, sustainability, and the environment within the scope of the UN Sustainable Development Goals; awareness of the legal consequences of engineering solutions.
7 Acting in accordance with engineering professional principles, knowledge of ethical responsibility; awareness of acting impartially without discrimination on any grounds and being inclusive of diversity. X
8 The ability to work effectively individually and in intra-disciplinary and multi-disciplinary teams (face-to-face, remote, or hybrid) as a team member or leader.
9 "The ability to communicate effectively orally and in writing on technical topics, considering the various differences of the target audience (such as education, language, profession).
10 Knowledge of practices in business life such as project management and economic feasibility analysis; awareness of entrepreneurship and innovation.
11 The ability to engage in life-long learning, including independent and continuous learning, adapting to new and emerging technologies, and thinking inquisitively regarding technological changes. X

ECTS/Workload Table

Activities Number Duration (Hours) Total Workload
Course Hours (Including Exam Week: 16 x Total Hours) 16 2 32
Laboratory 16 1 16
Application
Special Course Internship
Field Work
Study Hours Out of Class 16 2 32
Presentation/Seminar Prepration 1 2 2
Project 1 30 30
Report
Homework Assignments
Quizzes/Studio Critics
Prepration of Midterm Exams/Midterm Jury 2 8 16
Prepration of Final Exams/Final Jury
Total Workload 128