ECTS - Surface Processing of Materials
Surface Processing of Materials (MATE464) Course Detail
| Course Name | Course Code | Season | Lecture Hours | Application Hours | Lab Hours | Credit | ECTS |
|---|---|---|---|---|---|---|---|
| Surface Processing of Materials | MATE464 | Area Elective | 3 | 0 | 0 | 3 | 5 |
| Pre-requisite Course(s) |
|---|
| N/A |
| Course Language | English |
|---|---|
| Course Type | Elective Courses |
| Course Level | Bachelor’s Degree (First Cycle) |
| Mode of Delivery | Face To Face |
| Learning and Teaching Strategies | . |
| Course Lecturer(s) |
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| Course Objectives | To introduce the scope and concepts of surface engineering to students. To teach basic tribological and corrosion aspects of surfaces and coatings. To teach various industrial gaseous, solution and molten state deposition processes of surface coatings. To transfer knowledge and establish critical awareness of the techniques used to characterize the surfaces and coatings and the principles behind their operation. |
| Course Learning Outcomes |
The students who succeeded in this course;
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| Course Content | Characterization of surfaces, interaction of surfaces, theory of contact mechanics, surface hardening methods, carburizing, conversion coatings, surface coating methods: gaseous, solution and molten state deposition processes, principles of physical and chemical vapor deposition, electrochemical deposition, spray coatings. |
Weekly Subjects and Releated Preparation Studies
| Week | Subjects | Preparation |
|---|---|---|
| 1 | Introduction to the concepts of surface engineering. | Handouts and related pages of the listed sources |
| 2 | Properties and characterization of material surfaces. | Handouts and related pages of the listed sources |
| 3 | Theory of contact mechanics. | Handouts and related pages of the listed sources |
| 4 | Corrosion and tribology of material surfaces. | Handouts and related pages of the listed sources |
| 5 | Surface processing techniques without chemical alteration. | Handouts and related pages of the listed sources |
| 6 | Surface processing techniques with chemical alteration; carburizing, nitriding. | Handouts and related pages of the listed sources |
| 7 | Deposition processes of surface coatings from gaseous state; physical vapor deposition. | Handouts and related pages of the listed sources |
| 8 | Deposition processes of surface coatings from gaseous state; chemical vapor deposition. | Handouts and related pages of the listed sources |
| 9 | Deposition processes of surface coatings from liquid solutions; electro and electroless deposition. | Handouts and related pages of the listed sources |
| 10 | Deposition processes of surface coatings from molten state; galvanizing. | Handouts and related pages of the listed sources |
| 11 | Spray Deposition; themal spray, plasma spray and cold spray. Laser cladding. | Handouts and related pages of the listed sources |
| 12 | Mechanical and structural characterization of coatings. | Handouts and related pages of the listed sources |
| 13 | Tribology of coatings. | Handouts and related pages of the listed sources |
| 14 | Coating for optical, electronic and magnetic applications. | Handouts and related pages of the listed sources |
| 15 | Guidelines on the selection of appropriate surface processing technique and coating material for a given application. | Handouts and related pages of the listed sources |
| 16 | Case studies for the application of coatings. | Handouts and related pages of the listed sources |
Sources
| Other Sources | 1. “The Materials Science of Thin Films”, Milton Ohring, Academic Press; 2nd ed. (2001) |
|---|---|
| 2. “Coatings Tribology, Properties, Mechanisms, Techniques and Applications in Surface Engineering”, K. Holmberg and A. Matthews, 2nd ed., Elsevier, (2009) | |
| 3. “Surface Engineering for Corrosion and Wear Resistance”, edited by J.R. Davis, ASM International, (2001) | |
| 4. “Handbook of Physical Vapor Deposition (PVD) Processing”, D.M. Mattox, William Andrew (2010) | |
| 5. “Modern Electroplating”, M. Schlesinger, Wiley, (2010) | |
| 6. “Tribology, Friction and Wear of Engineering Materials”, I.M. Hutchings, Elsevier Limited (1992) | |
| 7. “Contact Mechanics”, K. L. Johnson, Cambridge University Press, Cambridge, UK, (1987) |
Evaluation System
| Requirements | Number | Percentage of Grade |
|---|---|---|
| Attendance/Participation | - | - |
| Laboratory | - | - |
| Application | - | - |
| Field Work | - | - |
| Special Course Internship | - | - |
| Quizzes/Studio Critics | - | - |
| Homework Assignments | 4 | 10 |
| Presentation | - | - |
| Project | 1 | 30 |
| Report | - | - |
| Seminar | - | - |
| Midterms Exams/Midterms Jury | 1 | 20 |
| Final Exam/Final Jury | 1 | 40 |
| Toplam | 7 | 100 |
| Percentage of Semester Work | 60 |
|---|---|
| Percentage of Final Work | 40 |
| Total | 100 |
Course Category
| Core Courses | X |
|---|---|
| Major Area Courses | |
| Supportive Courses | |
| Media and Managment Skills Courses | |
| Transferable Skill Courses |
The Relation Between Course Learning Competencies and Program Qualifications
| # | Program Qualifications / Competencies | Level of Contribution | ||||
|---|---|---|---|---|---|---|
| 1 | 2 | 3 | 4 | 5 | ||
| 1 | Applies knowledge in mathematics, science, and computing to solve engineering problems related to manufacturing technologies. | |||||
| 2 | Analyzes and identifies problems specific to manufacturing technologies. | |||||
| 3 | Develops an approach to solve encountered engineering problems, and designs and conducts models and experiments. | |||||
| 4 | Designs a comprehensive manufacturing system (including method, product, or device development) based on the creative application of fundamental engineering principles, within constraints of economic viability, environmental sustainability, and manufacturability. | |||||
| 5 | Selects and uses modern techniques and engineering tools for manufacturing engineering applications. | |||||
| 6 | Effectively uses information technologies to collect and analyze data, think critically, interpret, and make sound decisions. | |||||
| 7 | Works effectively as a member of multidisciplinary and intra-disciplinary teams or individually; demonstrates the confidence and necessary organizational skills. | |||||
| 8 | Communicates effectively in both spoken and written Turkish and English. | |||||
| 9 | Engages in lifelong learning, accesses information, keeps up with the latest developments in science and technology, and continuously renews oneself. | |||||
| 10 | Demonstrates awareness and a sense of responsibility regarding professional, legal, ethical, and social issues in the field of Manufacturing Engineering. | |||||
| 11 | Effectively utilizes resources (personnel, equipment, and costs) to enhance national competitiveness and improve manufacturing industry productivity; conducts solution-oriented project and risk management; and demonstrates awareness of entrepreneurship, innovation, and sustainable development. | |||||
| 12 | Considers the health, environmental, social, and legal consequences of engineering practices at both global and local scales when making decisions. | |||||
ECTS/Workload Table
| Activities | Number | Duration (Hours) | Total Workload |
|---|---|---|---|
| Course Hours (Including Exam Week: 16 x Total Hours) | 16 | 3 | 48 |
| Laboratory | |||
| Application | |||
| Special Course Internship | |||
| Field Work | |||
| Study Hours Out of Class | 16 | 1 | 16 |
| Presentation/Seminar Prepration | |||
| Project | 1 | 15 | 15 |
| Report | |||
| Homework Assignments | 4 | 3 | 12 |
| Quizzes/Studio Critics | |||
| Prepration of Midterm Exams/Midterm Jury | 1 | 10 | 10 |
| Prepration of Final Exams/Final Jury | 1 | 25 | 25 |
| Total Workload | 126 | ||