ECTS - Rapid Prototyping
Rapid Prototyping (MFGE405) Course Detail
| Course Name | Course Code | Season | Lecture Hours | Application Hours | Lab Hours | Credit | ECTS |
|---|---|---|---|---|---|---|---|
| Rapid Prototyping | MFGE405 | 3 | 0 | 0 | 3 | 5 |
| Pre-requisite Course(s) |
|---|
| N/A |
| Course Language | English |
|---|---|
| Course Type | N/A |
| Course Level | Bachelor’s Degree (First Cycle) |
| Mode of Delivery | Face To Face |
| Learning and Teaching Strategies | Lecture, Drill and Practice. |
| Course Lecturer(s) |
|
| Course Objectives | Participants will study topics fundamental to rapid prototyping and automated fabrication, including the generation of suitable CAD models, current rapid prototyping fabrication technologies, their underlying material science, the use of secondary processing, and the impact of these technologies on society. The rapid prototyping process will be illustrated by the actual design and fabrication of a part. |
| Course Learning Outcomes |
The students who succeeded in this course;
|
| Course Content | Rapid prototyping technologies, CAD models suitable for automated fabrication, secondary processing, additive manufacturing technologies, stereolithography, fused deposition modeling, laminated object manufacturing, selective laser sintering, direct metal laser sintering, casting processes for rapid prototyping, investment casting, rapid tooling, reverse engineering. |
Weekly Subjects and Releated Preparation Studies
| Week | Subjects | Preparation |
|---|---|---|
| 1 | Overview of rapid prototyping and automated fabrication technologies • What is a prototype? • Why make a prototype? • What is automated fabrication? • History of numerical control • Process planning; manual, variant, generative | Chapter 1 |
| 2 | Introduction to injection molding • Introduction to injection molding • Design for injection molding • Selecting materials • UL standards | Chapter 2 |
| 3 | Rapid prototyping technologies • Machine tool motion • History of layered manufacturing • Stereolithography • Solid ground curing • Selective laser sintering • Fused deposition modeling • Laminated object manufacturing • Other systems | Chapter 3 |
| 4 | Rapid prototyping technologies • Machine tool motion • History of layered manufacturing • Stereolithography • Solid ground curing • Selective laser sintering • Fused deposition modeling • Laminated object manufacturing • Other systems | Chapter 4 |
| 5 | The underlying material science • Photopolymers • Thermoplastics • Powders | Chapter 5 |
| 6 | The underlying material science • Photopolymers • Thermoplastics • Powders | Chapter 6 |
| 7 | Generating CAD models suitable for automated fabrication • The .STL file format • Repairing CAD models • Adding support structures • Model slicing | Chapter 7 |
| 8 | Generating CAD models suitable for automated fabrication • The .STL file format • Repairing CAD models • Adding support structures • Model slicing | Chapter 8 |
| 9 | Secondary processing • RTV silicone rubber molds • Investment casting • Improving the quality of prototyping • Improving the productivity in manufacturing • Medical applications | Chapter 7 |
| 10 | Secondary processing • RTV silicone rubber molds • Investment casting • Improving the quality of prototyping • Improving the productivity in manufacturing • Medical applications | Chapter 8 |
| 11 | Secondary processing • RTV silicone rubber molds • Investment casting • Improving the quality of prototyping • Improving the productivity in manufacturing • Medical applications | Chapter 11 |
| 12 | Secondary processing • RTV silicone rubber molds • Investment casting • Improving the quality of prototyping • Improving the productivity in manufacturing • Medical applications | Chapter 12 |
| 13 | The future • Remote manufacturing on demand • Ongoing research activities • How can these technologies be improved? | Chapter 13 |
| 14 | The future • Remote manufacturing on demand • Ongoing research activities • How can these technologies be improved? | Chapter 14 |
| 15 | Final exam period | All chapters |
| 16 | Final exam period | All chapters |
Sources
| Course Book | 1. Rafiq Noorani, Rapid Prototyping: Principles and Applications, John Wiley & Sons, Inc., 2006, ISBN 0-471-73001-7 |
|---|---|
| Other Sources | 2. Ian Gibson (ed.), Advanced Manufacturing Technology for Medical Applications, John Wiley & Sons, Ltd., 2005, ISBN 0-470-01688-4 |
Evaluation System
| Requirements | Number | Percentage of Grade |
|---|---|---|
| Attendance/Participation | 1 | 15 |
| Laboratory | 1 | 25 |
| Application | - | - |
| Field Work | - | - |
| Special Course Internship | - | - |
| Quizzes/Studio Critics | 5 | 5 |
| Homework Assignments | 6 | 10 |
| Presentation | - | - |
| Project | - | - |
| Report | - | - |
| Seminar | - | - |
| Midterms Exams/Midterms Jury | 1 | 20 |
| Final Exam/Final Jury | 1 | 25 |
| Toplam | 15 | 100 |
| Percentage of Semester Work | 75 |
|---|---|
| Percentage of Final Work | 25 |
| Total | 100 |
Course Category
| Core Courses | X |
|---|---|
| Major Area Courses | |
| Supportive Courses | |
| Media and Managment Skills Courses | |
| Transferable Skill Courses |
The Relation Between Course Learning Competencies and Program Qualifications
| # | Program Qualifications / Competencies | Level of Contribution | ||||
|---|---|---|---|---|---|---|
| 1 | 2 | 3 | 4 | 5 | ||
| 1 | Acquires sufficient knowledge in mathematics, natural sciences, and related engineering disciplines; gains the ability to use theoretical and applied knowledge in these fields in solving complex engineering problems. | |||||
| 2 | Gains the ability to identify, define, formulate, and solve complex engineering problems; acquires the skill to select and apply appropriate analysis and modeling methods for this purpose. | |||||
| 3 | Gains the ability to design a complex system, process, device, or product to meet specific requirements under realistic constraints and conditions, and applies modern design methods for this purpose. | |||||
| 4 | Develops the skills to develop, select, and use modern techniques and tools necessary for the analysis and solution of complex problems encountered in industrial engineering applications; gains the ability to effectively use information technologies. | |||||
| 5 | Gains the ability to design experiments, conduct experiments, collect data, analyze and interpret results for the investigation of complex engineering problems or discipline-specific research topics. | |||||
| 6 | Acquires the ability to work effectively in intra-disciplinary and multidisciplinary teams, as well as individual work skills. | |||||
| 7 | Acquires effective oral and written communication skills in Turkish; at least one foreign language proficiency; gains the ability to write effective reports, understand written reports, prepare design and production reports, make effective presentations, and give and receive clear instructions. | |||||
| 8 | Develops awareness of the necessity of lifelong learning; gains the ability to access information, follow developments in science and technology, and continuously renew oneself. | |||||
| 9 | Acquires the consciousness of adhering to ethical principles, and gains professional and ethical responsibility awareness. Gains knowledge about the standards used in industrial engineering applications. | |||||
| 10 | Gains knowledge about practices in the business life such as project management, risk management, and change management. Develops awareness about entrepreneurship and innovation. Gains knowledge about sustainable development. | |||||
| 11 | Gains knowledge about the universal and social dimensions of the impacts of industrial engineering applications on health, environment, and safety, as well as the problems reflected in the engineering field of the era. Gains awareness of the legal consequences of engineering solutions. | |||||
| 12 | Gains skills in the design, development, implementation, and improvement of integrated systems involving human, material, information, equipment, and energy. | |||||
| 13 | Gains knowledge about appropriate analytical and experimental methods, as well as computational methods, for ensuring system integration. | |||||
ECTS/Workload Table
| Activities | Number | Duration (Hours) | Total Workload |
|---|---|---|---|
| Course Hours (Including Exam Week: 16 x Total Hours) | 16 | 4 | 64 |
| Laboratory | |||
| Application | |||
| Special Course Internship | |||
| Field Work | |||
| Study Hours Out of Class | 16 | 3 | 48 |
| Presentation/Seminar Prepration | |||
| Project | |||
| Report | |||
| Homework Assignments | 6 | 3 | 18 |
| Quizzes/Studio Critics | |||
| Prepration of Midterm Exams/Midterm Jury | 2 | 2 | 4 |
| Prepration of Final Exams/Final Jury | 1 | 3 | 3 |
| Total Workload | 137 | ||