ECTS - Introduction to Additive Manufacturing

Introduction to Additive Manufacturing (AE429) Course Detail

Course Name Course Code Season Lecture Hours Application Hours Lab Hours Credit ECTS
Introduction to Additive Manufacturing AE429 Area Elective 2 2 0 3 5
Pre-requisite Course(s)
(ME210 veya ME211)
Course Language English
Course Type Elective Courses
Course Level Bachelor’s Degree (First Cycle)
Mode of Delivery
Learning and Teaching Strategies .
Course Coordinator
Course Lecturer(s)
  • Asst. Prof. Dr. Ali FALLAH
Course Assistants
Course Objectives This course is designed to provide students with a solid foundation in the principles and technologies of additive manufacturing (AM), including a detailed overview of various 3D printing methods, materials, and their industrial applications, with a particular focus on automotive applications. Students will explore the advantages, limitations, and future trends of AM in comparison to traditional manufacturing processes. Through a combination of lectures and hands-on laboratory sessions, students will gain practical experience in 3D modeling, slicing, G-code generation, and operation of different types of 3D printers. The course will also cover essential topics such as process optimization, post-processing techniques, and quality assurance methods. By the end of the course, students will be able to apply AM technologies to solve real-world engineering problems, especially in the context of prototyping and customized part production for the automotive industry.
Course Learning Outcomes The students who succeeded in this course;
  • Explain the fundamental principles of additive manufacturing and describe the major 3D printing methods and materials. (PO: 1a, 11)
  • Select appropriate materials, machines, and printing methods for the fabrication of specific components based on design requirements. (PO: 2, 3a, 3b, 4)
  • Generate and modify G-code tailored to the selected 3D printing technology and material. (PO: 1b, 4, 11)
  • Operate 3D printers to fabricate parts and perform necessary post-processing steps (PO: 4, 5b)
  • Conduct measurements and inspections to evaluate the dimensional accuracy and quality of printed parts (PO: 4, 5b)
Course Content Additive manufacturing (AM) fundamentals, AM Processes and classifications, materials for AM, 3D modeling and design for AM (DFAM), slicing & G-code / print file preparation, printing & troubleshooting - FDM & SLA, post-processing techniques, quality control & inspection, cost, sustainability & digital workflow in AM, emerging and advanced topics in AM, AM in automotive engineering

Weekly Subjects and Releated Preparation Studies

Week Subjects Preparation
1 Introduction to Additive Manufacturing (AM) Lecture notes and presentations on Moodle website
2 Overview of AM Processes and Classifications Lecture notes and presentations on Moodle website
3 Materials for AM Lecture notes and presentations on Moodle website
4 3D Modeling and Design for AM (DFAM) Lecture notes and presentations on Moodle website
5 Slicing & G-Code / Print File Preparation Lecture notes and presentations on Moodle website
6 Printing & Troubleshooting I – FDM Lecture notes and presentations on Moodle website
7 Printing & Troubleshooting II – SLA Lecture notes and presentations on Moodle website
8 Post-Processing Techniques Lecture notes and presentations on Moodle website
9 Course Project Progress Report Presentation
10 Quality Control & Inspection Lecture notes and presentations on Moodle website
11 Cost, Sustainability & Digital Workflow in AM Lecture notes and presentations on Moodle website
12 Emerging and Advanced Topics in AM Lecture notes and presentations on Moodle website
13 AM in Automotive Engineering Lecture notes and presentations on Moodle website
14 Course Project Presentation
15 Course Project Presentation
16 Final Exam

Sources

Course Book 1. Gibson, I., Rosen, D.W., & Stucker, B., “Additive Manufacturing Technologies: 3D Printing, Rapid Prototyping, and Direct Digital Manufacturing”, Springer, 3rd Edition, 2021
2. T. DebRoy and Tuhin Mukherjee, “Theory and Practice of Additive Manufacturing”, Wiley, 2023.
3. G. K. Awari, D.P. Kothari, Vishwjeet Ambade, C. S. Thorat, “Additive Manufacturing and 3D Printing Technology: Principles and Applications”, Taylor and Francis, 2021.

Evaluation System

Requirements Number Percentage of Grade
Attendance/Participation - -
Laboratory - -
Application - -
Field Work - -
Special Course Internship - -
Quizzes/Studio Critics - -
Homework Assignments - -
Presentation 2 20
Project 1 40
Report - -
Seminar - -
Midterms Exams/Midterms Jury - -
Final Exam/Final Jury 1 40
Toplam 4 100
Percentage of Semester Work
Percentage of Final Work 100
Total 100

Course Category

Core Courses X
Major Area Courses
Supportive Courses
Media and Managment Skills Courses
Transferable Skill Courses

The Relation Between Course Learning Competencies and Program Qualifications

# Program Qualifications / Competencies Level of Contribution
1 2 3 4 5
1 Gains adequate knowledge of mathematics, physical sciences and the subjects specific to engineering disciplines; gains the ability to apply theoretical and practical knowledge of these areas in the solution of complex engineering problems.
2 Gains the ability to define, formulate, and solve complex engineering problems; gains the ability to select and apply proper analysis and modeling methods for this purpose.
3 Gains the ability to design a complex system, process, device or product under realistic constraints and conditions in such a way as to meet the specific requirements; gains the ability to apply modern design methods for this purpose.
4 Gains the ability to select, and use modern techniques and tools needed to analyze and solve complex problems encountered in engineering practices; gains the ability to use information technologies effectively.
5 Gains the ability to design experiments, conduct experiments, gather data, and analyze and interpret results for investigating complex engineering problems or research areas specific to engineering disciplines.
6 Gains the ability to work efficiently in inter-, intra-, and multi-disciplinary teams; gains the ability to work individually.
7 (a) Gains effective oral and written communication skills; gains the ability to write a report properly, understand previously written reports, prepare design and manufacturing reports, deliver influential presentations, give unequivocal instructions, and carry out the instructions properly. (b) Gains the knowledge of, at least, one foreign language; gains the ability to write a report properly, understand previously written reports, prepare design and manufacturing reports, deliver influential presentations, give unequivocal instructions, and carry out the instructions properly in this foreign language.
8 Gains awareness of the need for lifelong learning; gains the ability to access information, follow developments in science and technology, and adapt and excel oneself continuously.
9 Gains knowledge about acting in conformity with the ethical principles, professional and ethical responsibility and knowledge of the standards employed in engineering applications.
10 Gains knowledge of business practices such as project management, risk management, and change management; gains awareness of entrepreneurship and innovation; knowledge of sustainable development.
11 Gains knowledge of the global and social effects of engineering practices on health, environment, and safety issues, and knowledge of the contemporary issues in engineering areas; gains awareness of the possible legal consequences of engineering practices.
12 (a) Gains knowledge of (i) fluid mechanics, (ii) heat transfer, (iii) manufacturing process, (iv) electronics and control, (v) vehicle components design, (vi) vehicle dynamics, (vii) vehicle propulsion/drive and power systems, (viii) technical laws and regulations in automotive engineering field, and (ix) vehicle verification tests. (b) Gains the ability to merge and apply these knowledge in solving multi-disciplinary automotive problems.
13 Gains the ability to make use of theoretical, experimental, and simulation methods, and computer aided design techniques in automotive engineering field.
14 Gains he ability to work in the field of vehicle design and manufacturing.

ECTS/Workload Table

Activities Number Duration (Hours) Total Workload
Course Hours (Including Exam Week: 16 x Total Hours) 16 2 32
Laboratory 16 2 32
Application
Special Course Internship
Field Work
Study Hours Out of Class 10 1 10
Presentation/Seminar Prepration 2 6 12
Project 1 40 40
Report
Homework Assignments
Quizzes/Studio Critics
Prepration of Midterm Exams/Midterm Jury
Prepration of Final Exams/Final Jury 1 7 7
Total Workload 133