ECTS - Metal Forming
Metal Forming (MFGE303) Course Detail
| Course Name | Course Code | Season | Lecture Hours | Application Hours | Lab Hours | Credit | ECTS |
|---|---|---|---|---|---|---|---|
| Metal Forming | MFGE303 | 3 | 1 | 0 | 3 | 5 |
| Pre-requisite Course(s) |
|---|
| MFGE 212 - Solid Mechanics |
| Course Language | English |
|---|---|
| Course Type | N/A |
| Course Level | Bachelor’s Degree (First Cycle) |
| Mode of Delivery | Face To Face |
| Learning and Teaching Strategies | Lecture, Question and Answer, Drill and Practice. |
| Course Lecturer(s) |
|
| Course Objectives | In Theory of Manufacturing Technology I and II, students are acquainted with the basic knowledge on fundamental metal forming processes. The objective of this course is to teach metal forming theory and technology, limits of the processes, tool design and machinery selection. |
| Course Learning Outcomes |
The students who succeeded in this course;
|
| Course Content | Plasticity theory and metal forming, metalurgical considerations; cold, warm and hot forming; extrusion, forging, wire drawing and deep drawing. |
Weekly Subjects and Releated Preparation Studies
| Week | Subjects | Preparation |
|---|---|---|
| 1 | Introduction to Metal Forming Operations | Chapter 1 |
| 2 | Stress and strain | Chapter 2 |
| 3 | General Metallurgical Considerations | Chapter 3 |
| 4 | Yielding, Yield Criteria and Hardening | Chapter 4 |
| 5 | Analysis Methods | Chapter 5 |
| 6 | Analysis Methods : Upper Bound Methods | Chapter 6 |
| 7 | Analysis Methods : Numerical Methods | Chapter 7 |
| 8 | Deformation field geometry: Friction, redundant deformation, internal damage, residual stresses | Chapter 8 |
| 9 | Surface processes | Chapter 9 |
| 10 | Rolling and ring rolling | Chapter 10 |
| 11 | Forging | Chapter 11 |
| 12 | Forging - Extrusion | Chapter 12 |
| 13 | Extrusion – Wire Drawing | Chapter 13 |
| 14 | Sheet metal processes | Chapter 14 |
| 15 | Final Exam Period | All chapters |
| 16 | Final Exam Period | All chapters |
Sources
| Course Book | 1. Hosford, W. F., Caddell, R. M., “Metal Forming Mechanics and Metallurgy”, Prentice-Hall, 1993. |
|---|---|
| Other Sources | 2. Tschaetsch, H., “Metal Forming Practice”, Springer 2006. |
| 3. Wagoner, R. H., Chenot, J-L, “Fundamentals of Metal Forming”, John Wiley & Sons, 1997. | |
| 4. Rees, D. W. A., “Basic Engineering Plasticity”, Butterworth-Heinemann, 2006. | |
| 5. Avitzur, B., “Metal Forming: Processes and Analysis”, McGraw-Hill, 1968. | |
| 6. Banabic, D., “Formability of Metallic Materials”, Springer, 2000. | |
| 7. Lange, K. (Editor): Handbook of Metal Forming, McGraw-Hill, 1985. |
Evaluation System
| Requirements | Number | Percentage of Grade |
|---|---|---|
| Attendance/Participation | 1 | 5 |
| Laboratory | 1 | 5 |
| Application | - | - |
| Field Work | - | - |
| Special Course Internship | - | - |
| Quizzes/Studio Critics | 4 | 5 |
| Homework Assignments | 4 | 5 |
| Presentation | - | - |
| Project | - | - |
| Report | - | - |
| Seminar | - | - |
| Midterms Exams/Midterms Jury | 2 | 50 |
| Final Exam/Final Jury | 1 | 30 |
| Toplam | 13 | 100 |
| Percentage of Semester Work | 70 |
|---|---|
| Percentage of Final Work | 30 |
| Total | 100 |
Course Category
| Core Courses | |
|---|---|
| Major Area Courses | X |
| Supportive Courses | |
| Media and Managment Skills Courses | |
| Transferable Skill Courses |
The Relation Between Course Learning Competencies and Program Qualifications
| # | Program Qualifications / Competencies | Level of Contribution | ||||
|---|---|---|---|---|---|---|
| 1 | 2 | 3 | 4 | 5 | ||
| 1 | An ability to apply knowledge in mathematics and basic sciences and computational skills to solve manufacturing engineering problems | X | ||||
| 2 | An ability to define and analyze issues related with manufacturing technologies | X | ||||
| 3 | An ability to develop a solution based approach and a model for an engineering problem and design and manage an experiment | X | ||||
| 4 | An ability to design a comprehensive manufacturing system based on creative utilization of fundamental engineering principles while fulfilling sustainability in environment and manufacturability and economic constraints | X | ||||
| 5 | An ability to chose and use modern technologies and engineering tools for manufacturing engineering applications | X | ||||
| 6 | An ability to utilize information technologies efficiently to acquire datum and analyze critically, articulate the outcome and make decision accordingly | X | ||||
| 7 | An ability to attain self-confidence and necessary organizational work skills to participate in multi-diciplinary and interdiciplinary teams as well as act individually | |||||
| 8 | An ability to attain efficient communication skills in Turkish and English both verbally and orally | |||||
| 9 | An ability to reach knowledge and to attain life-long learning and self-improvement skills, to follow recent advances in science and technology | |||||
| 10 | An awareness and responsibility about professional, legal, ethical and social issues in manufacturing engineering | |||||
| 11 | An awareness about solution focused project and risk management, enterpreneurship, innovative and sustainable development | |||||
| 12 | An understanding on the effects of engineering applications on health, social and legal aspects at universal and local level during decision making process | |||||
ECTS/Workload Table
| Activities | Number | Duration (Hours) | Total Workload |
|---|---|---|---|
| Course Hours (Including Exam Week: 16 x Total Hours) | 16 | 3 | 48 |
| Laboratory | |||
| Application | |||
| Special Course Internship | |||
| Field Work | |||
| Study Hours Out of Class | 14 | 3 | 42 |
| Presentation/Seminar Prepration | |||
| Project | |||
| Report | |||
| Homework Assignments | 4 | 10 | 40 |
| Quizzes/Studio Critics | |||
| Prepration of Midterm Exams/Midterm Jury | 2 | 2 | 4 |
| Prepration of Final Exams/Final Jury | 1 | 3 | 3 |
| Total Workload | 137 | ||