ECTS - Metal Cutting
Metal Cutting (MFGE307) Course Detail
| Course Name | Course Code | Season | Lecture Hours | Application Hours | Lab Hours | Credit | ECTS |
|---|---|---|---|---|---|---|---|
| Metal Cutting | MFGE307 | 6. Semester | 3 | 1 | 0 | 3 | 5 |
| Pre-requisite Course(s) |
|---|
| ME210 |
| Course Language | English |
|---|---|
| Course Type | Compulsory Departmental Courses |
| Course Level | Bachelor’s Degree (First Cycle) |
| Mode of Delivery | Face To Face |
| Learning and Teaching Strategies | Lecture, Question and Answer, Drill and Practice, Team/Group. |
| Course Lecturer(s) |
|
| Course Objectives | In this course it is aimed that the students learn the metal cutting theory to become able to apply it; have sufficient knowledge about the cutting tools, cutting fluids and the cutting conditions and how these affect the performance of the machining operations and become able to optimize the machining operations for the selected criteria. |
| Course Learning Outcomes |
The students who succeeded in this course;
|
| Course Content | Machine tools and metal cutting operations, metal cutting mechanics, cutting temperatures, cutting tools: materials and geometry, tool wear and tool life, cutting fluids, economics of metal cutting operations, introduction to computer-aided manufacturing. |
Weekly Subjects and Releated Preparation Studies
| Week | Subjects | Preparation |
|---|---|---|
| 1 | Machine tools and metal cutting operations | Text book, pages: 1-64, course presentation: CH1 |
| 2 | Machine tools and metal cutting operations | Text book, pages: 1-64, course presentation: CH1 |
| 3 | Mechanics of metal cutting | Ders kitabı, sayfa 69-100, ders sunumu: CH2 |
| 4 | Mechanics of metal cutting | Ders kitabı, sayfa 69-100, ders sunumu: CH2 |
| 5 | Mechanics of metal cutting | Ders kitabı, sayfa 69-100, ders sunumu: CH2 |
| 6 | Cutting temperatures | Text book, pages: 121-137, course presentation: CH3 |
| 7 | Cutting temperatures | Text book, pages: 121-137, course presentation: CH3 |
| 8 | Cutting tools | Text book, pages: 154-164, course presentation: CH4 |
| 9 | Cutting tools | Text book, pages: 154-164, course presentation: CH4 |
| 10 | Tool wear and tool life, machinability, cutting fluids | Text book, pages: 141-152, 165-167, 175-189 ders sunumu: CH5 |
| 11 | Tool wear and tool life, machinability, cutting fluids | Text book, pages: 141-152, 165-167, 175-189 ders sunumu: CH5 |
| 12 | Tool wear and tool life, machinability, cutting fluids | Text book, pages: 141-152, 165-167, 175-189 ders sunumu: CH5 |
| 13 | Economics of metal cutting | Text book, pages: 211-238, course presentation: CH6 |
| 14 | Economics of metal cutting | Text book, pages: 211-238, course presentation: CH6 |
| 15 | Fundamentals of using CAD/CAM tools in product design and manufacturing | Text book, pages: 401-434 |
| 16 | Fundamentals of using CAD/CAM tools in product design and manufacturing | Text book, pages: 401-434 |
Sources
| Course Book | 1. Boothroyd, G., Knight, W. A., Fundamentals of Machining and Machine Cutting, Mark Dekker Inc., 1989. |
|---|---|
| Other Sources | 2. Shaw, Milton C., Metal Cutting Principles, Oxford Science Publications, 1997. |
| 3. Tlusty, G., Manufacturing Processes and Equipment, Prentice Hall, 1999. | |
| 4. Groover, M. P., Fundamentals of Modern Manufacturing: Materials, Processes and Systems, John Wiley and Sons Inc., 2007. | |
| 5. Kalpakjian, S., Schmid, S., Manufacturing Processes for Engineering Materials, Prentice Hall, 2008. | |
| 6. ] DeGarmo, E.P., Black, J. T. and Kohser, R. A., DeGarmo's Materials and Processes in Manufacturing, John Wiley and Sons Inc., 2007. |
Evaluation System
| Requirements | Number | Percentage of Grade |
|---|---|---|
| Attendance/Participation | 1 | 10 |
| Laboratory | - | - |
| Application | - | - |
| Field Work | - | - |
| Special Course Internship | - | - |
| Quizzes/Studio Critics | 1 | 5 |
| Homework Assignments | - | - |
| Presentation | - | - |
| Project | 1 | 20 |
| Report | - | - |
| Seminar | - | - |
| Midterms Exams/Midterms Jury | 2 | 40 |
| Final Exam/Final Jury | 1 | 25 |
| Toplam | 6 | 100 |
| Percentage of Semester Work | 75 |
|---|---|
| Percentage of Final Work | 25 |
| Total | 100 |
Course Category
| Core Courses | |
|---|---|
| Major Area Courses | X |
| Supportive Courses | |
| Media and Managment Skills Courses | |
| Transferable Skill Courses |
The Relation Between Course Learning Competencies and Program Qualifications
| # | Program Qualifications / Competencies | Level of Contribution | ||||
|---|---|---|---|---|---|---|
| 1 | 2 | 3 | 4 | 5 | ||
| 1 | Applies knowledge in mathematics, science, and computing to solve engineering problems related to manufacturing technologies. | X | ||||
| 2 | Analyzes and identifies problems specific to manufacturing technologies. | X | ||||
| 3 | Develops an approach to solve encountered engineering problems, and designs and conducts models and experiments. | X | ||||
| 4 | Designs a comprehensive manufacturing system (including method, product, or device development) based on the creative application of fundamental engineering principles, within constraints of economic viability, environmental sustainability, and manufacturability. | X | ||||
| 5 | Selects and uses modern techniques and engineering tools for manufacturing engineering applications. | X | ||||
| 6 | Effectively uses information technologies to collect and analyze data, think critically, interpret, and make sound decisions. | X | ||||
| 7 | Works effectively as a member of multidisciplinary and intra-disciplinary teams or individually; demonstrates the confidence and necessary organizational skills. | X | ||||
| 8 | Communicates effectively in both spoken and written Turkish and English. | |||||
| 9 | Engages in lifelong learning, accesses information, keeps up with the latest developments in science and technology, and continuously renews oneself. | |||||
| 10 | Demonstrates awareness and a sense of responsibility regarding professional, legal, ethical, and social issues in the field of Manufacturing Engineering. | |||||
| 11 | Effectively utilizes resources (personnel, equipment, and costs) to enhance national competitiveness and improve manufacturing industry productivity; conducts solution-oriented project and risk management; and demonstrates awareness of entrepreneurship, innovation, and sustainable development. | |||||
| 12 | Considers the health, environmental, social, and legal consequences of engineering practices at both global and local scales when making decisions. | |||||
ECTS/Workload Table
| Activities | Number | Duration (Hours) | Total Workload |
|---|---|---|---|
| Course Hours (Including Exam Week: 16 x Total Hours) | 16 | 4 | 64 |
| Laboratory | |||
| Application | |||
| Special Course Internship | |||
| Field Work | |||
| Study Hours Out of Class | 16 | 2 | 32 |
| Presentation/Seminar Prepration | |||
| Project | 5 | 3 | 15 |
| Report | |||
| Homework Assignments | |||
| Quizzes/Studio Critics | |||
| Prepration of Midterm Exams/Midterm Jury | 2 | 3 | 6 |
| Prepration of Final Exams/Final Jury | 1 | 3 | 3 |
| Total Workload | 120 | ||