ECTS - Introduction to Manufacturing Processes

Introduction to Manufacturing Processes (MFGE205) Course Detail

Course Name Course Code Season Lecture Hours Application Hours Lab Hours Credit ECTS
Introduction to Manufacturing Processes MFGE205 3. Semester 2 2 0 3 5
Pre-requisite Course(s)
N/A
Course Language English
Course Type Service Courses Given to Other Departments
Course Level Bachelor’s Degree (First Cycle)
Mode of Delivery Face To Face
Learning and Teaching Strategies Lecture, Demonstration, Discussion, Question and Answer, Drill and Practice.
Course Coordinator
Course Lecturer(s)
  • Asst. Prof. Dr. Ramazan Hakkı NAMLU
Course Assistants
Course Objectives This course aims to acquaint the students with principles, concepts and techniques that are essential in manufacturing processes in a wide range of industrial applications.
Course Learning Outcomes The students who succeeded in this course;
  • Will develop an understanding of production systems.
  • Learn the mechanical and physical properties of the materials used in production and their effects on production conditions.
  • Will learn material shaping processes and how to technically and economically select the best production method required to manufacture a certain product.
  • During the workshop, the student will gain experience in machining, cutting tools and surface preparation and cleaning methods.
  • Will have knowledge about the capacity and limits of production methods and the relationship between the technical capacity and cost factors of production.
Course Content Mechanical and physical properties of materials, metal casting, mechanical deformation processes (bulk and sheet forming), machining and joining operations, powder metallurgy, non traditional processes, micro and nano fabrication technologies.

Weekly Subjects and Releated Preparation Studies

Week Subjects Preparation
1 Introduction Lecture notes on the course's Moodle page
2 Material Properties and Engineering Materials Lecture notes on the course's Moodle page
3 Material Properties and Engineering Materials Lecture notes on the course's Moodle page
4 Casting Lecture notes on the course's Moodle page
5 Casting Lecture notes on the course's Moodle page
6 Midterm Lecture notes on the course's Moodle page
7 Powder Metallurgy Lecture notes on the course's Moodle page
8 Metal Forming Lecture notes on the course's Moodle page
9 Metal Forming Lecture notes on the course's Moodle page
10 Machining Lecture notes on the course's Moodle page
11 Machining Lecture notes on the course's Moodle page
12 Machining Lecture notes on the course's Moodle page
13 Machining Lecture notes on the course's Moodle page
14 Non-traditional Machining Lecture notes on the course's Moodle page
15 Final Exam Lecture notes on the course's Moodle page
16 Final Exam Lecture notes on the course's Moodle page

Sources

Course Book 1. Lecture notes on the course's Moodle page
Other Sources 2. Groover, Mikell P., “Groover’s Fundamentals of Modern Manufacturing: Materials, Processes, and Systems, Wiley, Fifth Edition
3. Serope Kalpakjian, Steve R. Schmid, “Manufacturing Engineering and Technology”, Prentice Hall
4. DeGarmo, E. Paul, et al., “Materials and Processes in Manufacturing”, McMillan Publishing

Evaluation System

Requirements Number Percentage of Grade
Attendance/Participation 15 10
Laboratory - -
Application 10 15
Field Work - -
Special Course Internship - -
Quizzes/Studio Critics - -
Homework Assignments - -
Presentation - -
Project - -
Report 1 10
Seminar - -
Midterms Exams/Midterms Jury 1 25
Final Exam/Final Jury 1 40
Toplam 28 100
Percentage of Semester Work 50
Percentage of Final Work 50
Total 100

Course Category

Core Courses X
Major Area Courses
Supportive Courses
Media and Managment Skills Courses
Transferable Skill Courses

The Relation Between Course Learning Competencies and Program Qualifications

# Program Qualifications / Competencies Level of Contribution
1 2 3 4 5
1 Applies knowledge in mathematics, science, and computing to solve engineering problems related to manufacturing technologies. X
2 Analyzes and identifies problems specific to manufacturing technologies. X
3 Develops an approach to solve encountered engineering problems, and designs and conducts models and experiments. X
4 Designs a comprehensive manufacturing system (including method, product, or device development) based on the creative application of fundamental engineering principles, within constraints of economic viability, environmental sustainability, and manufacturability. X
5 Selects and uses modern techniques and engineering tools for manufacturing engineering applications. X
6 Effectively uses information technologies to collect and analyze data, think critically, interpret, and make sound decisions. X
7 Works effectively as a member of multidisciplinary and intra-disciplinary teams or individually; demonstrates the confidence and necessary organizational skills. X
8 Communicates effectively in both spoken and written Turkish and English. X
9 Engages in lifelong learning, accesses information, keeps up with the latest developments in science and technology, and continuously renews oneself. X
10 Demonstrates awareness and a sense of responsibility regarding professional, legal, ethical, and social issues in the field of Manufacturing Engineering. X
11 Effectively utilizes resources (personnel, equipment, and costs) to enhance national competitiveness and improve manufacturing industry productivity; conducts solution-oriented project and risk management; and demonstrates awareness of entrepreneurship, innovation, and sustainable development. X
12 Considers the health, environmental, social, and legal consequences of engineering practices at both global and local scales when making decisions. X

ECTS/Workload Table

Activities Number Duration (Hours) Total Workload
Course Hours (Including Exam Week: 16 x Total Hours) 16 2 32
Laboratory
Application 10 2 20
Special Course Internship
Field Work
Study Hours Out of Class 14 2 28
Presentation/Seminar Prepration
Project
Report 1 14 14
Homework Assignments
Quizzes/Studio Critics
Prepration of Midterm Exams/Midterm Jury 1 10 10
Prepration of Final Exams/Final Jury 1 18 18
Total Workload 122