ECTS - Introduction to Manufacturing Processes

Introduction to Manufacturing Processes (MFGE205) Course Detail

Course Name Course Code Season Lecture Hours Application Hours Lab Hours Credit ECTS
Introduction to Manufacturing Processes MFGE205 2 2 0 3 5
Pre-requisite Course(s)
N/A
Course Language English
Course Type N/A
Course Level Bachelor’s Degree (First Cycle)
Mode of Delivery Face To Face
Learning and Teaching Strategies Lecture, Demonstration, Discussion, Question and Answer, Drill and Practice, Field Trip.
Course Coordinator
Course Lecturer(s)
  • Asst. Prof. Dr. C. Merih Şengönül
Course Assistants
Course Objectives This course aims to acquaint the students with principles, concepts and techniques that are essential in manufacturing processes in a wide range of industrial applications.
Course Learning Outcomes The students who succeeded in this course;
  • Students will develop an understanding of manufacturing systems
  • Students will get acquainted with mechanical and physical properties of materials and their effects on the processing conditions
  • Students will have understanding of shape forming processes and the selection of the best manufacturing process for particular application from both technical and economical perspective
  • Students will have hands-on-touch experience during the machine-shop hour about machine tools, metal removal and finishing processes, casting, rolling and hardness measurement.
  • Students will cultivate understanding about the capabilities and limitations of manufacturing processes, and relationship among technical and economic factors involved in manufacturing
Course Content Mechanical and physical properties of materials, metal casting, mechanical deformation processes (bulk and sheet forming), machining and joining operations, powder metallurgy, non traditional processes, micro and nano fabrication technologies.

Weekly Subjects and Releated Preparation Studies

Week Subjects Preparation
1 Introduction to Manufacturing Processes Chapter 1
2 Mechanical Properties of Materials and their characterization Chapter 2
3 Mechanical Properties of Materials and their characterization Chapter 3
4 Mechanical Properties-processing relationship and Flow curves Chapter 4
5 Hot Forming Processes and change in mechanical properties Chapter 5
6 Metal Casting Chapter 6
7 Bulk Metal Forming Processes, Forging Chapter 7
8 Bulk Metal Forming Processes, Rolling Chapter 8
9 Bulk metal Forming Processes, Extrusion and wire drawing Chapter 9
10 Special Experiment on Casting of Al, rolling of cast Al and subsequent hardness measurements Chapter 10
11 Sheet Metal Forming Processes Chapter 11
12 Sheet Metal Forming Processes Chapter 12
13 Machining Processes Chapter 13
14 Machining Processes Chapter 14
15 Joining processes Chapter 15
16 Powder Metallurgy Chapter 16

Sources

Course Book 2. Mikell P. Groover, Fundamentals of Modern Manufacturing, Materials, Processes and Systems.
6. Principles of Metal Manufacturing Processes, by J. Beddoes, M.J. Bibby, Arnold Publishers, (1999)
Other Sources 3. Introduction to Manufacturing Processes, by John A. Schey, McGraw-Hill Science Engineering (1999)
4. Materials and Processes in Manufacturing by E. Paul Degarmo, J T. Black, Ronald A. Kohser, John Wiley and Sons Inc, (2003)
5. İmal Usulleri, Prof. Dr. Mustafa Çiğdem, Çağlayan Kitapevi
7. Üretim Yöntemleri ve İmalat Teknolojileri, Mustafa Aydın, Muammer Gavas, Mustafa Yaşar, Yahya Altunpark, Seçkin Yayıncılık

Evaluation System

Requirements Number Percentage of Grade
Attendance/Participation 1 5
Laboratory 1 15
Application 1 5
Field Work - -
Special Course Internship - -
Quizzes/Studio Critics - -
Homework Assignments 1 5
Presentation - -
Project 1 10
Report - -
Seminar - -
Midterms Exams/Midterms Jury 2 40
Final Exam/Final Jury 1 20
Toplam 8 100
Percentage of Semester Work 80
Percentage of Final Work 20
Total 100

Course Category

Core Courses X
Major Area Courses
Supportive Courses
Media and Managment Skills Courses
Transferable Skill Courses

The Relation Between Course Learning Competencies and Program Qualifications

# Program Qualifications / Competencies Level of Contribution
1 2 3 4 5
1 An ability to apply knowledge in mathematics and basic sciences and computational skills to solve manufacturing engineering problems X
2 An ability to define and analyze issues related with manufacturing technologies X
3 An ability to develop a solution based approach and a model for an engineering problem and design and manage an experiment X
4 An ability to design a comprehensive manufacturing system based on creative utilization of fundamental engineering principles while fulfilling sustainability in environment and manufacturability and economic constraints X
5 An ability to chose and use modern technologies and engineering tools for manufacturing engineering applications X
6 An ability to utilize information technologies efficiently to acquire datum and analyze critically, articulate the outcome and make decision accordingly X
7 An ability to attain self-confidence and necessary organizational work skills to participate in multi-diciplinary and interdiciplinary teams as well as act individually X
8 An ability to attain efficient communication skills in Turkish and English both verbally and orally X
9 An ability to reach knowledge and to attain life-long learning and self-improvement skills, to follow recent advances in science and technology X
10 An awareness and responsibility about professional, legal, ethical and social issues in manufacturing engineering X
11 An awareness about solution focused project and risk management, enterpreneurship, innovative and sustainable development X
12 An understanding on the effects of engineering applications on health, social and legal aspects at universal and local level during decision making process X

ECTS/Workload Table

Activities Number Duration (Hours) Total Workload
Course Hours (Including Exam Week: 16 x Total Hours) 16 4 64
Laboratory 13 2 26
Application
Special Course Internship
Field Work
Study Hours Out of Class 16 1 16
Presentation/Seminar Prepration
Project 1 5 5
Report
Homework Assignments 1 5 5
Quizzes/Studio Critics
Prepration of Midterm Exams/Midterm Jury 2 3 6
Prepration of Final Exams/Final Jury 1 3 3
Total Workload 125