ECTS - Design and Manufacturing in Automotive

Design and Manufacturing in Automotive (AE416) Course Detail

Course Name Course Code Season Lecture Hours Application Hours Lab Hours Credit ECTS
Design and Manufacturing in Automotive AE416 Area Elective 2 2 0 3 5
Pre-requisite Course(s)
(ME210 veya ME211)
Course Language English
Course Type Elective Courses
Course Level Bachelor’s Degree (First Cycle)
Mode of Delivery
Learning and Teaching Strategies .
Course Coordinator
Course Lecturer(s)
Course Assistants
Course Objectives Review of SDOF Systems by Using Complex Vector Representation. Coulomb and Structural Damping. Vibration Measurement, Vibration Measuring Devices and Vibration Criteria. Frequency Response Functions and System Identification. Response of SDOF to Periodic Excitation. Response of SDOF to Non-periodic Excitation. Diagnostics. Free Vibration of Multi Degree of Freedom Systems – Modal Analysis. Harmonic Response of Multi Degree of Freedom Systems – Modal Analysis. Introduction to Continuous Systems.
Course Learning Outcomes The students who succeeded in this course;
  • Design a specific automobile component
  • Select suitable materials for a specific automobile component
  • Select and apply a proper manufacturing process for a chosen material
Course Content General design principles for manufacturability; factors influencing form design; metallurgy of automotive metals and other engineering materials; coating concept; engine materials; recent trends for manufacturing auto components.

Weekly Subjects and Releated Preparation Studies

Week Subjects Preparation
1 Introduction: General design principles for manufacturability Not required for the 1st week.
2 Introduction: General design principles for manufacturability Lecture notes and presentations on Moodle website
3 Factors influencing forming design Lecture notes and presentations on Moodle website
4 Metallurgy of metals in automotive engineering Lecture notes and presentations on Moodle website
5 Surface modification of materials and coating for automotive application Lecture notes and presentations on Moodle website
6 Modern materials and alloys Lecture notes and presentations on Moodle website
7 AHSS, HSLA, composite materials, ceramic, plastics, nano-materials Lecture notes and presentations on Moodle website
8 Engine materials and manufacturing Lecture notes and presentations on Moodle website
9 Recent trends in manufacturing auto components Lecture notes and presentations on Moodle website
10 Recent trends in manufacturing auto components Lecture notes and presentations on Moodle website
11 Redesign for manufacturing and case studies: Identification of uneconomical design, modifying the design technology, computer applications Lecture notes and presentations on Moodle website
12 Redesign for manufacturing and case studies: Identification of uneconomical design, modifying the design technology, computer applications Lecture notes and presentations on Moodle website
13 Final Exam Lecture notes and presentations on Moodle website

Sources

Course Book 1. 2. Harry Peck, “Design for Manufacture”, Pittman Publication 1983.

Evaluation System

Requirements Number Percentage of Grade
Attendance/Participation - -
Laboratory - -
Application - -
Field Work - -
Special Course Internship - -
Quizzes/Studio Critics 1 15
Homework Assignments - -
Presentation 1 15
Project - -
Report - -
Seminar - -
Midterms Exams/Midterms Jury 1 30
Final Exam/Final Jury 1 40
Toplam 4 100
Percentage of Semester Work 60
Percentage of Final Work 40
Total 100

Course Category

Core Courses X
Major Area Courses
Supportive Courses
Media and Managment Skills Courses
Transferable Skill Courses

The Relation Between Course Learning Competencies and Program Qualifications

# Program Qualifications / Competencies Level of Contribution
1 2 3 4 5
1 Gains adequate knowledge of mathematics, physical sciences and the subjects specific to engineering disciplines; gains the ability to apply theoretical and practical knowledge of these areas in the solution of complex engineering problems. X
2 Gains the ability to define, formulate, and solve complex engineering problems; gains the ability to select and apply proper analysis and modeling methods for this purpose. X
3 Gains the ability to design a complex system, process, device or product under realistic constraints and conditions in such a way as to meet the specific requirements; gains the ability to apply modern design methods for this purpose. X
4 Gains the ability to select, and use modern techniques and tools needed to analyze and solve complex problems encountered in engineering practices; gains the ability to use information technologies effectively.
5 Gains the ability to design experiments, conduct experiments, gather data, and analyze and interpret results for investigating complex engineering problems or research areas specific to engineering disciplines.
6 Gains the ability to work efficiently in inter-, intra-, and multi-disciplinary teams; gains the ability to work individually.
7 (a) Gains effective oral and written communication skills; gains the ability to write a report properly, understand previously written reports, prepare design and manufacturing reports, deliver influential presentations, give unequivocal instructions, and carry out the instructions properly. (b) Gains the knowledge of, at least, one foreign language; gains the ability to write a report properly, understand previously written reports, prepare design and manufacturing reports, deliver influential presentations, give unequivocal instructions, and carry out the instructions properly in this foreign language.
8 Gains awareness of the need for lifelong learning; gains the ability to access information, follow developments in science and technology, and adapt and excel oneself continuously.
9 Gains knowledge about acting in conformity with the ethical principles, professional and ethical responsibility and knowledge of the standards employed in engineering applications.
10 Gains knowledge of business practices such as project management, risk management, and change management; gains awareness of entrepreneurship and innovation; knowledge of sustainable development.
11 Gains knowledge of the global and social effects of engineering practices on health, environment, and safety issues, and knowledge of the contemporary issues in engineering areas; gains awareness of the possible legal consequences of engineering practices.
12 (a) Gains knowledge of (i) fluid mechanics, (ii) heat transfer, (iii) manufacturing process, (iv) electronics and control, (v) vehicle components design, (vi) vehicle dynamics, (vii) vehicle propulsion/drive and power systems, (viii) technical laws and regulations in automotive engineering field, and (ix) vehicle verification tests. (b) Gains the ability to merge and apply these knowledge in solving multi-disciplinary automotive problems. X
13 Gains the ability to make use of theoretical, experimental, and simulation methods, and computer aided design techniques in automotive engineering field.
14 Gains he ability to work in the field of vehicle design and manufacturing. X

ECTS/Workload Table

Activities Number Duration (Hours) Total Workload
Course Hours (Including Exam Week: 16 x Total Hours)
Laboratory
Application
Special Course Internship
Field Work
Study Hours Out of Class
Presentation/Seminar Prepration
Project
Report
Homework Assignments
Quizzes/Studio Critics
Prepration of Midterm Exams/Midterm Jury
Prepration of Final Exams/Final Jury
Total Workload 0