Residual Stresses (MFGE433) Course Detail

Course Name Course Code Season Lecture Hours Application Hours Lab Hours Credit ECTS
Residual Stresses MFGE433 3 0 1 3 5
Pre-requisite Course(s)
MATE207 - ME210
Course Language English
Course Type N/A
Course Level Bachelor’s Degree (First Cycle)
Mode of Delivery Face To Face
Learning and Teaching Strategies Lecture, Demonstration, Drill and Practice, Team/Group.
Course Coordinator
Course Lecturer(s)
  • Asst. Prof. Dr. Caner Şimşir
Course Assistants
Course Objectives This course aims to acquaint the students with the concept of residual stresses, measurement techniques, their origin depending on the manufacturing method, their effects on succeeding manufacturing steps, service performance and failure.
Course Learning Outcomes The students who succeeded in this course;
  • Students will develop an understanding of residual stresses as well as their origin depending on the production method.
  • Students will get acquainted with the residual stress measurement techniques.
  • Students will have hands-on-touch experience during laboratory sessions where residual stress measurements are conducted.
Course Content Residual stresses, measurement techniques, sources of residual stresses, development of residual stresses based on the manufacturing method, effect of residual stresses on subsequent manufacturing processes, effect of residual stresses on service performance and failure.

Weekly Subjects and Releated Preparation Studies

Week Subjects Preparation
1 Introduction Preface
2 Terms and Definitions pp. 3-11
3 Material Factors affecting Residual Stresses pp. 99-118
4 Origins of Residual Stresses I pp. 361-372
5 Origins of Residual Stresses II pp. 141-150
6 Prediction of Residual Stresses I pp. 141-150
7 Prediction of Residual Stresses II pp. 296-331
8 Overview of Measurement Techniques I pp. 220-248
9 Overview of Measurement Techniques II pp. 189-209
10 Strain-Gauge Hole-Drilling Technique pp. 391-398
11 X-Ray Diffraction Technique pp. 345-361
12 Residual Stresses in Manufacturing I
13 Residual Stresses in Manufacturing II pp. 424 - 437
14 Consequences of Residual Stresses pp. 437 - 459
15 Student Project Presentations
16 Final Exam

Sources

Course Book 1. Totten, G.E., Howes. M., Inoue, T., Handbook of Residual Stress and Deformation of Steel, ASM International , ISNBN 0871707292, Ohio, 2002
Other Sources 2. Youtsos, A., Residual Stress and Its Effects on Fatigue and Fracture, Springer Verlag, ISBN 978-1-4020-5328-3, 2006
3. Hauk, V., Structural and Residual Stress Analysis by Nondestructive Methods, ISBN: 978-0-444-82476-9, 1997

Evaluation System

Requirements Number Percentage of Grade
Attendance/Participation 1 10
Laboratory - -
Application - -
Field Work - -
Special Course Internship - -
Quizzes/Studio Critics - -
Homework Assignments - -
Presentation - -
Project 1 30
Report - -
Seminar - -
Midterms Exams/Midterms Jury 2 60
Final Exam/Final Jury - -
Toplam 4 100
Percentage of Semester Work 70
Percentage of Final Work 30
Total 100

Course Category

Core Courses X
Major Area Courses
Supportive Courses
Media and Managment Skills Courses
Transferable Skill Courses

The Relation Between Course Learning Competencies and Program Qualifications

# Program Qualifications / Competencies Level of Contribution
1 2 3 4 5
1 Adequate knowledge in mathematics, science and subjects specific to the Materials Engineering; the ability to apply theoretical and practical knowledge of these areas to solve complex engineering problems and to model and solve of materials systems X
2 Understanding of science and engineering principles related to the structures, properties, processing and performance of Materials systems X
3 Ability to identify, define, formulate and solve complex engineering problems; selecting and applying proper analysis and modeling techniques for this purpose X
4 Ability to design and choose proper materials for a complex system, process, device or product under realistic constraints and conditions to meet specific requirements; the ability to apply modern design and materials selection methods for this purpose X
5 Ability to develop, select and utilize modern techniques and tools essential for the analysis and solution of complex problems in Materails Engineering applications; the ability to utilize information technologies effectively X
6 Ability to design and conduct experiments, collect data, analyse and interpret results using statistical and computational methods for complex engineering problems or research topics specific to Materials Engineering X
7 Ability to work effectively in inter/inner disciplinary teams; ability to work individually X
8 Effective oral and written communication skills in Turkish; knowlegde of at least one foreign language; the ability to write effective reports and comprehend written reports, to prepare design and production reports, to make effective presentations, to give and receive clear and understandable instructions X
9 Recognition of the need for lifelong learning; the ability to access information; follow recent developments in science and technology with continuous self-development X
10 Ability to behave according to ethical principles, awareness of professional and ethical responsibility; knowledge of standards used in engineering applications X
11 Knowledge on business practices such as project management, risk management and change management; awareness in entrepreneurship and innovativeness; knowledge of sustainable development X
12 Knowledge of the effects of Materials Engineering applications on the universal and social dimensions of health, environment and safety, knowledge of modern age problems reflected on engineering; awareness of legal consequences of engineering solutions X

ECTS/Workload Table

Activities Number Duration (Hours) Total Workload
Course Hours (Including Exam Week: 16 x Total Hours) 16 2 32
Laboratory 16 1 16
Application
Special Course Internship
Field Work
Study Hours Out of Class 16 2 32
Presentation/Seminar Prepration 1 2 2
Project 1 30 30
Report
Homework Assignments
Quizzes/Studio Critics
Prepration of Midterm Exams/Midterm Jury 2 8 16
Prepration of Final Exams/Final Jury
Total Workload 128