ECTS - Introduction to Distortion Engineering
Introduction to Distortion Engineering (MFGE434) Course Detail
Course Name | Course Code | Season | Lecture Hours | Application Hours | Lab Hours | Credit | ECTS |
---|---|---|---|---|---|---|---|
Introduction to Distortion Engineering | MFGE434 | 3 | 0 | 1 | 3 | 5 |
Pre-requisite Course(s) |
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MATE 207 - Introduction to Materials Engineering MFGE 212 - Solid Mechanics |
Course Language | English |
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Course Type | N/A |
Course Level | Bachelor’s Degree (First Cycle) |
Mode of Delivery | Face To Face |
Learning and Teaching Strategies | Lecture, Demonstration, Drill and Practice, Team/Group. |
Course Lecturer(s) |
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Course Objectives | This course aims to acquaint the students with "Distortion Engineering" which tries to solve distortion problem by a system-oriented approach. In contrast to classical methods, which try to eliminate distortion by production step base measures, "Distortion Engineering" considers the distortion as an attribute of whole manufacturing chain and optimizes the production by intelligent use of predictive and corrective methods. |
Course Learning Outcomes |
The students who succeeded in this course;
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Course Content | Distortion, distortion potential, distortion potential carriers, compensation potential, production step based solutions, intelligent process chain design, predictive methods, use of in-situ measurement techniques and adaptive process control. |
Weekly Subjects and Releated Preparation Studies
Week | Subjects | Preparation |
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1 | Introduction to Distortion Engineering | Chapter 1 |
2 | Material Factors Affecting Distortion | Chapter 2 |
3 | Processing Factors Affecting Distortion | Chapter 3 |
4 | Distortion and Accumulation of Distortion Potentials during Mechanical Shaping | Chapter 4 |
5 | Distortion and Accumulation of Distortion Potentials during Machining | Chapter 5 |
6 | Distortion and Release of Distortion Potentials during Heating | Chapter 6 |
7 | Distortion and Release of Distortion Potential during Quenching | Chapter 7 |
8 | Distortion during Thermochemical Surface Treatments (Carburizing, Nitriding, Carbonitriding etc.) | Chapter 8 |
9 | Distortion during Thermal Surface Treatments (Induction, Laser, Flame Hardening) | Chapter 9 |
10 | Distortion during Welding/Joining | Chapter 10 |
11 | Predictive Methods for Process Chain Design | Chapter 11 |
12 | Adaptive Methods for the Control of Distortion | Chapter 12 |
13 | Case Study (I) | Chapter 13 |
14 | Case Study (II) | Chapter 14 |
15 | Final exam period | All chapters |
16 | Final exam period | All chapters |
Sources
Course Book | 1. Ders Notları |
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Other Sources | 2. Zoch, H.W., Luebben,Th., Proceedings of 1st Conference on Distortion Engineering, Bremen, Germany, 2005 |
3. Zoch, H.W., Luebben,Th., Proceedings of 2nd Conference on Distortion Engineering, Bremen, Germany, 2008 | |
4. Zoch, H.W., Luebben,Th., Proceedings of 3rd Conference on Distortion Engineering, Bremen, Germany, 2011 | |
5. Totten, G.E., Howes. M., Inoue, T., Handbook of Residual Stress and Deformation of Steel, ASM International , ISNBN 0871707292, Ohio, 2002 | |
6. Gür, C.H., Pan , J., Handbook of Thermal Process Simulation of Steels, CRC Press, Taylor & Francis Inc., ISBN 9780849350191, 2008 | |
7. ] Liscic, B., Totten, G.E., Canale, L., Tensi, H., Quenching Theory and Technology 2nd Edition, CRC Press, Taylor & Francis Inc., ISBN 978-0-8493-9279-5, 2010 |
Evaluation System
Requirements | Number | Percentage of Grade |
---|---|---|
Attendance/Participation | 1 | 5 |
Laboratory | 1 | 10 |
Application | - | - |
Field Work | - | - |
Special Course Internship | - | - |
Quizzes/Studio Critics | 2 | 10 |
Homework Assignments | 2 | 10 |
Presentation | - | - |
Project | - | - |
Report | - | - |
Seminar | - | - |
Midterms Exams/Midterms Jury | 2 | 30 |
Final Exam/Final Jury | 1 | 35 |
Toplam | 9 | 100 |
Percentage of Semester Work | 65 |
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Percentage of Final Work | 35 |
Total | 100 |
Course Category
Core Courses | X |
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Major Area Courses | |
Supportive Courses | |
Media and Managment Skills Courses | |
Transferable Skill Courses |
The Relation Between Course Learning Competencies and Program Qualifications
# | Program Qualifications / Competencies | Level of Contribution | ||||
---|---|---|---|---|---|---|
1 | 2 | 3 | 4 | 5 | ||
1 | An ability to apply knowledge of mathematics, science, and engineering | |||||
2 | An ability to design and conduct experiments, as well as to analyze and interpret data | |||||
3 | An ability to design a system, component, or process to meet desired needs | |||||
4 | An ability to function on multi-disciplinary teams | |||||
5 | An ability to identify, formulate and solve engineering problems | |||||
6 | An ability to use the techniques, skills, and modern engineering tools necessary for engineering practice | |||||
7 | An understanding of professional and ethical responsibility | |||||
8 | An ability to communicate effectively | |||||
9 | An understanding the impact of engineering solutions in a global and societal context and recognition of the responsibilities for social problems | |||||
10 | A knowledge of contemporary engineering issues | |||||
11 | Skills in project management and recognition of international standards and methodologies | |||||
12 | Recognition of the need for, and an ability to engage in life-long learning |
ECTS/Workload Table
Activities | Number | Duration (Hours) | Total Workload |
---|---|---|---|
Course Hours (Including Exam Week: 16 x Total Hours) | 16 | 3 | 48 |
Laboratory | |||
Application | |||
Special Course Internship | |||
Field Work | |||
Study Hours Out of Class | 16 | 3 | 48 |
Presentation/Seminar Prepration | |||
Project | |||
Report | |||
Homework Assignments | 10 | 4 | 40 |
Quizzes/Studio Critics | |||
Prepration of Midterm Exams/Midterm Jury | 2 | 3 | 6 |
Prepration of Final Exams/Final Jury | 1 | 3 | 3 |
Total Workload | 145 |